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This was in fact the hardest thing for me to do. I had no template, no experience, no proper tools and no one to turn to except the internet - so that's exactly what I did.

This little bone nut (believe it or not) took me about 3 days of work off and on until I knew it was basically right. Until I fitted the tuning pegs etc there was no setting the nut up properly, but just to get the basic size, and fit for me was hard... here's what I did.

Nut in packet As you can see if you look carefully, there was a hole for the nut, but the nut was far too wide, too thick, too high, well just about as basic a piece of bone that you can get. The Allen key was for truss rod adjustments.

I started off by cutting the nut with a hack saw just slightly too wide for the neck.

Next I rubbed the thickness of the nut on fine sand paper until it would just fit the groove in the neck.

I then used a pencil to follow the contour of the neck and mark the nut for further shaping.

The bone on the nut blank is actually quite hard - I suppose it has to be really to last a long time in it's job on the neck.

After a very long time of messing about with sandpaper and wet or dry sanding paper I found another way of shaping the nut.

I bought a 'dremmel' and a sanding head. It fetched this nut in to the basic shape in about 30 minutes and saved me days!

roar nut!
Fitted Nut A Look at the finished thing and you can see that the nut is a good fit and I basically got the strings to be reasonably even spaced.

In fact they are much better than the picture reveals.

For the string grooves I fitted the tuning pegs, strung the neck reasonably loosely and marked the string positions with a pencil.

I did not spend a fortune on files either - the ones I used cost around £3.00 ($US 5.00) and are available anywhere & made in Taiwan!

Fitted nut B Here's a shot of the finished peg head just to confirm how good the nut really is.

I did spend some time setting up the string heights at the nut. If this is wrong, you will get either cheese grater finger (ooh) or fabulous string buzz to last forever.

Check the internet for how to set up the string height at the nut - it's easy and you can use a feeler gauge for the height adjustment.

The nut was only completely finished subsequent to the finishing of the neck with the fitting of the tuners, the logo and the finish so be aware that the nut is one of those jobs to spend time on and you have to keep on coming back to the fitting at different stages of the overall build of your dream guitar.

Like I said, buy two - it's easy to get this wrong, but just as easy to get it right the second time. Once again for all you guitar tech's there must be an easier way, but I did it MY way... so there.

 

 
     

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